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Transitioning from R410A: a comparison of R454B and R32

With the goal of reducing CO2 emissions, the F-Gas regulation considerably impacts chemical manufacturers and the HVAC industry.

You may feel overwhelmed with information about moving from high GWP to low-GWP, finding the best refrigerant for a chiller, heat pump or rooftop with scroll compressor technology. Or choosing between R454B or R32.

Trane engineers tested all the possible low-GWP alternatives to transition away from the higher GWP refrigerant R410A and concluded that the most sustainable and future-proof refrigerant is R454B, excluding R32.  Why is R454B a better choice?

When comparing R454B and R32, most criteria are equal or nearly equal, such as: Performance, Toxicity, Flammability and Servicing. Studies prove that the glide of R454B is insignificant, and that no mechanical compensation is required to ensure that the unit runs with the performance it was originally designed for.

Therefore, the real basis of comparison resides in 3 facts: direct GWP, operating maps and long-term compressor reliability.

  1. Direct GWP
    Right now the globally accepted direct GWP threshold by HVAC system designers and building consultants is 750. R32’s direct GWP exceeds this threshold, and is 45% higher than R454B’s, making R454B the more sustainable choice. The lower the GWP, the better.
  1. Operating maps
    The refrigerant in your system affects the limits within which it will optimally perform, also known as the unit's operating maps.  The larger the operating map, the better, because it allows a lot more flexibility.


    Because R32 generates a compressor discharge temperature that is higher than R454B, the R32 operating map is, in turn, limited and this reduces application flexibility.

    A unit with R454B outperforms a unit with R32, with its extended cooling and heating capabilities particularly when the need is to deliver higher leaving hot water temperatures at lower ambient air temperatures. We also see improved seasonal efficiency for units running with R454B.
    Another benefit of wider operating maps is that it is easier to replace a gas boiler, eliminating the problematic dependency on fossil fuels.

  1. Compressor reliability
    Because higher compressor discharge temperature means higher refrigerant pressure inside the compressors, this all translates into unnecessary stress and accelerated wear on the compressor, shorter compressor lifetime and ultimately less reliability.  This can be greatly lessened or avoided altogether with the use of a compressor operating with R454B.

Conclusion
R454B is THE best-balanced choice to replace R410A for all your building projects where a scroll chiller, heat pump or rooftop unit is needed.

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